Last year Master
Replicas picked up the prop replica license from Lucasfilm and
exploded out of the gates with high-quality, limited run weaponry from
both the original and new Star Wars trilogies. Rebelscum recently had
the chance to interview Stephen Dymszo, Vice President of
Product Development at Master Replicas. Mr. Dymszo is certainly no
stranger to the prop replica hobby – he is not only a long time
collector of movie memorabilia, but has been creating replicas in his
spare time for many, many years. Mr. Dymszo is one of the lucky few who have
managed to turn their hobby into a successful career...
Q: How did you get started with designing props and
prop replicas?
A: I was originally in engineering and construction
management for many years. While I was successful and enjoyed my job,
I didn’t really love my job. Anyway, I started out making
models and prop replicas for friends on the side. By word of mouth
(and later the internet) people that I had never met started
contacting me about doing custom projects for them. e.g.; model cars,
architectural models, airplanes, prop replicas, etc…
Eventually, this side-business started to get pretty
prolific. In 1994, I was crazy enough to quit my engineering career of
14 years and go full-time into model making. My wife was actually very
supportive of my decision. Shortly after leaving the engineering firm,
I started S.D. Studio Ltd, which was awarded several licenses to
produce prop replicas for the James Bond film series and later,
Judge Dredd.
Q: At what point did you decide the time was right
to make a pitch to Lucasfilm?
A:
Actually, SDS originally sent a proposal to Lucasfilm back in
December, 1994. I had partnered with an investor who was willing to
fund the project. Several companies were vying for the license at that
time, including Icons. I was informed a few months later that I didn’t
get the license (obviously, we know who did). Over the next
seven years, I patiently waited. Once it became obvious that the
license would be available again, I started sending correspondence and
calling Lucasfilm about doing the license. (Never give up, never
surrender…) It wasn’t until around June of 2001, that we started
to have any serious conversations about the possibility of Lucasfilm
again awarding the license to anyone. They obviously wanted to be VERY
careful as to who got this category again. Last year, I was able to
partner with some really incredible people with extensive experience
in marketing, finance, business management, licensing, etc. In January
2002, we officially formed Master Replicas LLC. I would never have
been able to secure this license with just S.D. Studios. It was the
entire team that really impressed Lucas Licensing’s management and
convinced them to award the license to MR.
Q: I understand that Master Yoda owes you a debt of
gratitude every time he goes into battle. Care to comment on the
construction of his lightsaber?
A: The history of this particular lightsaber design
isn’t quite as exciting as you might think. It actually started out
as a joke… A few years ago, a friend of mine had purchased a
box of antique flashguns at a flea market. He was showing them to me
and he pulled out a Praco (we didn’t know what it was at the time).
So he says, "Look, a droid caller."
I
said, "No…Yoda’s lightsaber!" We both laughed. He asked
me to take it home and tweak it out, so that it would actually look
like a lightsaber. (The original Praco looks more like a cigar
lighter). So, I cleaned it up, added some 
model
kit parts from my spares box, rearranged some of the flashgun
components to look better, and Viola! A weapon for the Jedi master.
Next, came the total dumb-luck part… My friend later sent pictures
of the little flashgun to some of his friends. One of them
happened to be the future author of the Star Wars Episode 1 Visual
Dictionary. He asked if it would be ok to show the pictures to
Lucasfilm. Eventually, it ended up appearing in the book as the
official design for his lightsaber. I was floored to say the least. It
is interesting that no physical prop exists for Episode 2. Whenever
Yoda appears on screen with his lightsaber, both are in CGI form.
Q: Besides Attack of the Clones, in what other
films might we have seen some of your work?
A: I have actually worked on only one major motion
picture. Since I am under an NDA right now, I can’t say which one,
but I can say that I produced about 40 weapons for the film. I only
had about a month to pull it off, and that is one of the reasons that
I never really wanted to be a Hollywood propmaker. I could never
endure the stress! I also produced a detonator for Piece Brosnan to
use in a BMW commercial a few years back. That was fun. (I had 24
hours to build and ship it…) Our Golden Gun replica appeared on
television several times in various shows, and our James Bond gadget
line appeared on at least ten different shows about Bond and his
gadgets. It was really cool to see Elizabeth Hurley traipsing around
flashing the Golden gun! We also produced a TV commercial for SDS
featuring Desmond Llwelyn as Q. That aired on national television for
about a week, I think. I never actually saw it on TV, but I got a lot
of calls from friends and customers who did.
Q: The current focus for Master Replicas right now
seems to be on weaponry. Any plans for models, masks, helmets, etc?
A: We wanted to start out with the most recognizable
props from the Star Wars series. For the most part, when you
think of Star Wars props, you think of lightsabers. We are
definitely looking at other items for next year, and I am excited
about what is being planned now. I can’t really discuss anything at
this time, sorry. I can say that we want to have a large spread
of items at varying price points. We didn’t want to base an entire
license on $300 replicas, so we are also planning an entire series of
other replicas starting at around $30 to $50. There might also be some
VERY limited-edition, $1500 replicas …
Q: How much of a hand does Lucasfilm have in the
reproduction of these props? Restrictions? Guidance?
A: I am glad you asked that. I have seen some fans on
various prop boards expressing concerns that Lucasfilm wouldn’t want
us to make the replicas completely accurate. I can definitely state
from first-hand experience that that isn’t true. The Lucas
Licensing folks are extremely concerned about the accuracy of
the replicas. You wouldn’t believe how much time we spend with their
product development staff. They have been great. They stare down every
prototype that we submit and put it through the "acid test".
We then get back a sheet documenting all requested improvements,
corrections, etc. We then have meetings to discuss why we want to make
a particular replica a certain way. There is lots of give-and-take.
They have never dictated to us what to do. They have really worked
with us and been considerate of our constraints. Remember, most of the
props seen in the saga actually have several different versions
representing what is seen in the film. There are the stunt versions,
hero (or close-up) versions, throw-aways, etc. Most of the time, the
details or materials are different for each of these versions. Our job
is to produce a replica that represents what the "actual"
weapon would look like in person, even though one "real"
prop may never have existed. Lucasfilm’s people work with us to
determine how best to make the replicas representative of what is seen
on-screen.
Q: What sort of source material are you
typically given access to in order to design an accurate prop?
A: Since the Star Wars saga is 25 years old, the
original source materials vary greatly. Lucasfilm has a photo archive
of 30,000 pictures, to which we have access. And of course, we have
been to the archive several times. On one occasion, I had to travel to
Ohio to visit the MOM exhibit, so we could get access to several props
that were on tour there.
Q: One would assume that the props from The Phantom
Menace and Attack of the Clones are pretty well documented. What sort
of challenges do you face recreating the older classic trilogy items?
A: Like you said, the Episode 1 and 2 props were
pretty accessible. All we had to do was schedule to make sure they
would be at the archive when we were in town. Some of the original
trilogy props however, have been missing for many years, so we had to
rely on a combination of photos and back-engineering some of the parts
from existing pieces. E.g.; the Hensoldt Wetzlar scope on the Han
blaster. The Luke ROTJ saber, Luke ESB saber, training remote, and
many other trilogy props related to us were still completely
accessible, so that wasn’t a problem.
Q: The FX collector series sounds about as close to
a real lightsaber as fans will be able to get. Can you tell us a bit
about this next step in the evolution of prop replicas?
A: Out of everything we are doing, the Force FX
series is probably the most exciting for me. For many years, there
have been fan-produced EL sabers, but nothing like this. First off, we
are obviously able to use the original Star Wars designs. Using that
as a basis, we have included both a light-up blade and digital sound
effects provided by Skywalker Sound. The blade is composed of very
durable polycarbonate housing with an EL, or Electro-Luminescent,
core. We hired an engineering firm to design the EL sheet and inverter
to maximize brightness and battery life. The result is a
"second-generation" EL blade which is brighter that what is
currently available, while having 2 to 3 times the battery life. The
sound effects however, are what really bring the saber to life in my
opinion. 
The
saber incorporates a digital board which reproduces the power-up,
background hum, swing sound, four different clash sounds, and
power-down. The up-down sound effects are synched to the EL sheet
lighting on-off. It is very cool.
I believe the most attractive part is the $129
price-point. This price will hopefully enable us to get the Force
FX series into stores like Sharper Image or Toys R Us, and even a
Costco, or Sams Club. While these sabers are not quite as accurate as
the $300 Collector’s Editions, they are darn close and are an
incredible value for the money. In some cases, we had to make some
design concessions to be able to fit all of the electronics and
batteries in there. They are however, made from chrome-plated,
machined and diecast metal and are very durable. We wanted the collectors to have a higher-end replica that they could take to conventions and movies and have fun with.
Q: Is the FX series going to be an ongoing line?
A: We currently have two sabers in the lineup; the
Anakin, which will start shipping in late-May, and the ANH Vader,
which is scheduled to be out in September. If these two do well, we
could certainly make other sabers. However, not every design will work
with the EL system. We have to carefully look at each prop’s design
to determine if the electronics, batteries, and blade would fit
properly. We don’t want to get too far away from the original design
in order to fit the electronics in there.
Q: Any parting thoughts or comments?
A: Well, obviously for me, a consummate sci-fi and
prop geek, this is a dream come true. Having worked in the
collectibles business for the last eight years, (and being a big
collector myself) I believe that I am pretty aware of what other
collectors are looking for. So, I will try my best to make sure that
MR produces the really cool stuff that the fans have been looking for
all these years. Oh, and the Lucas archive is REALLY cool.
For additional details on the Master Replica props, be
sure to swing by the official Master
Replicas website - and while there don't miss "The Story
Behind the Prop", which details the history behind each
lightsaber (and blaster).
